How to Inspect Forklift Hydraulic Hoses

Hydraulic hoses are essential forklift parts. Ensuring they remain in optimal condition is crucial for maintaining safe, efficient forklift operations. Follow this guide on inspecting forklift hydraulic hoses to help you identify potential issues before they lead to costly downtime or workplace accidents.

Forklift Hydraulic Hose Inspection Tips

Thorough hydraulic hose inspections require a systematic approach. Here are the steps to take:

·       Conduct pre-shift checks: Before each shift starts, visually inspect your forklift’s hydraulic hoses for signs of leaking, corrosion, scraping or chunking, and damage to covers and casings. These checks are a crucial part of any pre-operation checklist.

·       Perform detailed operational inspections: In addition to pre-shift checks, conduct more thorough inspections as part of ongoing forklift maintenance. This is your chance to take a closer look at the hydraulic hoses and other critical forklift parts.

·       Focus on high-risk areas: Pay extra attention to areas around crimped or clamped fittings, as these are common sites for damage. Hoses exposed to UV rays, extreme temperatures, or impacts from sharp or abrasive materials are also at higher risk.

·       Check for common issues: Be on the lookout for cracks, worn outer coverings, and fluid seepage, particularly around fitting crimps.

Recognizing Signs of Hydraulic Hose Damage

Regular inspections are the only way to detect problems early. Look out for these warning signs that you should replace your hydraulic hoses:

·       Fitting cracks and corrosion: Wear and tear may cause leaky hose fittings. This impairs lifting performance and increases fuel consumption, raising your operating costs.

·       Scraping and abrasions: Damage to the hose’s outer casing can lead to major equipment failure and put your workers at risk.

·       Twists, kinks, and bends: These problems may indicate improper hose routing or more significant underlying issues. Address them promptly to avoid complications.

·       Damaged outer covers: A hose’s outer casing may get nicked, dented, or damaged in adverse operating conditions. Take this as a warning sign that the hose could have additional damage elsewhere.

What Causes Forklift Hose Integrity to Degrade?

Several factors cause hydraulic hoses to deteriorate over time:

·       Environmental stressors: Exposure to sunlight, extreme temperatures, and external objects can degrade hose materials.

·       Improper routing: Installing hoses incorrectly or ignoring the minimum bend radius can lead to stress and damage.

·       Age and wear: Hoses naturally degrade over time as they receive regular use.

Forklift Parts and Services in Florida

At Ring Power Lift Trucks, we understand the importance of reliable forklift services. That’s why we offer on-site service and in-shop repairs to meet your needs. You can even enroll in a fleet maintenance agreement to save time and hassle. With over 60 years of experience and 19 locations throughout the Sunshine State, you can trust us to provide the best replacement forklift parts and preventative services. Contact us at 877-544-5438 today for help keeping your forklifts running smoothly.